MF-SLIM Racing Quad

by MESA RC | October 28, 2015 | (8) Posted in Projects

Build Video

 
To the FliteTest Community,
MESArc is back to share the great projects researched, designed, created, and evaluated by our students. The articles won't be created every week as in past years, however, we will make sure to notify you guys of any new plans that come out of the think tank in articles in the future.
 
As an exemplar of the upcoming FT STEM program, we wanted to present an article to you in a format that our students work through in the development of their projects called the FT Design Brief.  
 
Hope you enjoy Tylers MF-Slim Racing Quad.

 
FREE PLANS
 

 

Research

Identify and justify the need for a solution to the problem.

Problem: Create a quadcopter using no hardware and taking less then 10 minutes to construct.
Justify: A quick way for beginners to get into multirotors without having to spend class periods constructing the frame.

Show Research that supports your understanding of related content in correlation with the solution.

Research
  • Quadcopter: An aircraft using four motors for pitch, yaw, and roll maneuverability.
  • Best and cheapest materials to be used: "Gator Board" Using this material would make for a light, durable, and cheap framing solution.
    • Dense polystyrene foam core has solid wood-fiber veneer for added strength.
    • Paintable, direct digital print, direct screenprint surface.
    • Strongest foam board available.
    • Cut to size with a knife, saw or router.


  • Initial connection for board; Motor one first slot on top right, then two, three, and four. Make sure lightest color signal wire is on the farthest left pin, that is the signal line. Mini KK Board should have the signals labeled on the left to then be hooked up to the receiver.

  • Canopy ideas:

https://www.google.com/search?q=quadcopter+motor+direction&espv=2&biw=1920&bih=955&source=lnms&tbm=isch&sa=X&ved=0CAYQ_AUoAWoVChMI4binvragyAIVFBiSCh2l0QHD#tbm=isch&q=quadcopter+canopies&imgrc=GYBSCocibCyhhM%3A 


http://cdn.shopify.com/s/files/1/0275/9387/products/canopyPack03_1024x1024.jpg?v=1407216560


http://cdn.shopify.com/s/files/1/0275/9387/products/canopyAction04_1024x1024.jpg?v=1407216559 

 

Design

State or Develop the Design Specifications below.

Design Specs:
  1. Must be a quadcopter
  2. Mini size in scale for appropriate electronics
  3. No hardware
  4. Quick to make frame
  5. light weight
  6. durable
  7. Anyone can build it without prior experience

Develop 2 or more possible thumbnail solutions.

Thumbnail 1
 
 
Thumbnail 2
 

Generate your final solution.

Final Solution:

 

Based on the generated solution, develop a design plan that organizes the creation approach.

Design plan:
  1. First laser cut design using Foam Board as a reference.
  2. Approving Foam Board prototype, laser cut gator board
  3. Laser cut motor mounts
  4. Glue components together
  5. Install electronics
  6. Bench test quad
  7. Test quads performance

Create

Daily Reflection on the progress of your solution: what is going well and what are any needs of the solution?

Day 1: laser cut prototype of Thumbnail 2, its looks awkward and the motor mounts holes needs to be smaller, need to make changes on final drawing.

Day 2: Prototype 3 is perfect, ready for gator board!

Day 3: Time to glue and construct frame

Day 4: Frame went together perfectly, might be a little on the small side, but it will work.

Day 5: Install electronics

Day 6: Make sure everything works today, maybe fly it!

Day 7: Bad ESC, more soldering!

Day 8: Everything works, I had Mr. Marshall test fly it and it works, I am ready to Flite Test my quad!

 

Note changes here of any modifications done to your solution that were not part of the original design.

There were no changes made to my final laser cut solution. 

 

Test

Prior to testing, construct 2 to 3 testing scenarios for your solution.

Testing Scenario 1: Can the material hold itself during flight?

Testing Scenario 2: Durability

Testing Scenario 3: Can anyone build it?

 

It's testing time. How did your solution do? How did your solution meet the Design Specifications?

My solution did great, it held up during flight with ease, it flew light, and when I crashed (I tumbled it!) It held up for me to fly again. My friends built one too with me watching and they weren't allowed to see mine, and they built the frame with ease in like 10 minutes. My solution met the design specification by being a quadcopter. It is definitely mini in size and could fall under a mini quad class. I used no hardware to create the frame of my solution. It was light weight, durable enough, and my friends built it having no experience.

 

If you had to create another solution to this problem, what would you do differently?

If I had to create another solution to this problem I would definitely try and stretch it out a little. It seems too compact, not enough for FPV gear and that is what I really want to get into. I would definitely work harder to make a canopy to hide all the mess of wires, and I might still go back and do this. It is a great platform though, I can most definitely grow from this quad design.  

 

Flite Test Takeaway! What is one skill learned in this design process that you will be able to take away to use in everyday life?

CAD work and prototyping. This year I really wanted to make a point to learn CAD and to do it well. It was a lot easier and faster when I got the hang of it to communicate to Marshall about my ideas which I know I can transfer this to real applications in the future. The last thing is prototyping, if you have a chance do it, you can save so much money and extra time as well as seeing the big picture prior to finalizing your solution.

COMMENTS

The-One-Who-Never-Crashes on November 2, 2015
Looks like a cool design! Keep up the great work!
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MESA RC on November 3, 2015
Thank you and will do!

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rcjoseb on November 2, 2015
Nicely done! Great use of gator board!
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MESA RC on November 3, 2015
Thank you!

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davereap on November 3, 2015
yes a good design, we have no access to gator board in the uk, but I think making a 6mm depron laminate using doubled up laminating film as a skin for each layer will be strong enough..
I have re-drawn it in Sketchup.. and extended the main body front and rear by 50mm.. perhaps rather too big but better that than too small, its easy to cut it down later...
I will make up a canopy when the frame is made..
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davereap on November 5, 2015
It may cut your costs if you use the normal $ shop foam boards and cover these with a double layer of laminating film....
The costing of a depron build works out at $1.5 /model
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MESA RC on November 3, 2015
That is a great idea, let us know how it goes and send some pics, we love see that kind of stuff and to share out! Hope it works out, and the added dimensions I bet would great too.

Keep flying

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MF-SLIM Racing Quad