Almost Invisible Foam Board Repairs

by dharkless | January 29, 2014 | (7) Posted in Tips

I have come up with a quick and easy to fix those occasional but unavoidable gouges, dings etc. on your faom board planes.  I was flying an Old Speedster in the local high school gymnasium for my first flight after a 15 year break.  I was not used to rudder control and ended up using my old habits with left (aileron) and up elevetor. That resulted in too much up and sort of a hammer head stall.  I did not have  enough room to recover resulting in a hard nose landing. The propeller broke.  One of the skwewers broke out in the front and the skewewer that holds the back of the swappable core in place pushed about 1/2' through the foam.  I used the gift card idea to reestablish the skewer holes in both parts and was left with the tears that were made.  I was able to get the paper roughly back in place but it still looked bad. That is when I came up with this idea.

First make sure everything is flat or indented, no bumps.  I used a pie serving spatula heated with a heat gun to "iron" the area.  Then just take a piece of paper off of a scrap of foam and cut if in a rectangle slightly larger than the defect.  I like to nip the corners off at a 45 degree angle which helps the patch blend in.  Ideally the patch should be smaller than a piece of clear packing tape.   Cut a piece of tape about 1" longer than the patch.  Carefully position the patch in the center of the tape.  Then apply the assembled patch over the damaged area pressing down and rubbing especially at the edges of the paper patch.  I just used my thumb nail.

There is actually a raggedy diagonal tear in the foam board running down and to the left from the skewer.

The tape also helps the edges of the new hole from getting tattered.

(The next thing I did was to add ailerons to the Old Speedster.  Hopefully that will be the real "fix".  No more unplanned hammer heads!)

 

COMMENTS

EndoftheRoadRC on February 13, 2014
Nice.
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dharkless on February 15, 2014
Thanks
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Ron B on February 15, 2014
now that is thinking out of the box.
My skewer did the same thing and I patched and strengthened from the inside and my repair doesn't look as good as yours.
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dharkless on February 15, 2014
Thanks for the comments.

Just make sure everything is flat or indented first. Otherwise the shape will show through.
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NoUsername on February 16, 2014
Love the idea!
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dharkless on February 16, 2014
Thanks Baronbernie.

I have only flown two of my 16 FT method builds but my swappadle cores have gone through quite a bit of wear and tear just in the building process. I have a few patches to do on them.

Almost every time i come up with an idea that I think is new I get someone who tells me that they have used it or something similar for a long time. Pretty much, there is nothing new in the world. Too many people have been using their ingenuity for too long for most ideas to be really new. However, there are a lot of old ideas that are rediscovered or reinvented every day and I think it pays to share, especially when there are so many new devotees to the hobby. I used to use this method to patch dings on my old balsa and Monocoat nitro planes that still hang in my garage collecting dust. I do not remember whether I got the idea from one of the "hints and kinks" articles that were in the magazines back then or whether I just thought of it on my own. I am sure a lot of other people used the exact same idea all the time.

I encourage everyone to share their latest new "old" idea. This forum is a great place to do so. Hats off to FT for providing such ready access!
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Almost Invisible Foam Board Repairs