This is the first 3D printed FT Mini all in one power-pod firewall combo. It is extremely strong, very light and durable! Some of you may have seen my article about how to strengthen your FT Mini with zip-ties. Well this is the next step further to making your mini as strong as possible, Because odds are if you're flying a mini, you are either a beginner, or just wanting to have some fun like me, and lets face it, both of those cases almost always end up in crashes. Which isn't always a bad thing, you have to learn to crash, rebuild, fly, and repeat, it's just part of the hobby. But lets all admit flying is the most fun part. So my goal with this is to minimize repair time. Because I found out shortly after flying my FT mini speedster, when you try to do daredevilish things, you crash... and that leaves you with a mangled power-pod.
- I designed it with the standard FT 4 Hole pattern or a 3 hole pattern which I needed for my motor.
- There is a thrust angle just like the original power pod.
- Thingiverse link: http://www.thingiverse.com/thing:558189
- Print the power-pod at 20% infill with 3 Shells at 0.3mm layerhight, NO SUPPORTS. I printed it with PLA, but I'm sure ABS would work just fine as well.
- Print vertically with the firewall on the platform. There is a 4.6 degree thrust angle. (You might have to input that manually to get it to lay flat)
- Should look exactly like this
- Mark the holes you need to mount your motor on the firewall, they should be visible on the extrusion path.
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If your motor is directly screwed to the pod from the inside of the firewall, you will need to drill clearance holes for the screw. About 0.015" bigger in diameter than the shaft of the screw.
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If you have a motor mount and your screws need to bite into some plastic, depending on your thread size you will want to drill the hole about 75% or 0.015"-0.020" smaller than the diameter of the shaft of the screw you are using. In my case my motor mount screws to the power pod, so I drilled the holes smaller.
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Make sure you drill your holes perpendicular the thrust angle.
- Now to drill the holes for the BBQ Skewers. Since I bought the FT Mini speed build kit, I'm using the supplied BBQ skewers. Just a basic rule of thumb since it's a clearance hole, it should be no less than 0.005 larger and no more than 0.015 larger than the diameter of the skewer you are using, other wise the fit will be too tight, or it will be sloppy.
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Next mount up your motor mount and motor and install the electronics!
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Slide your new power-pod into your plane and fit the BBQ skewers, everything should line up perfectly!
If your power pod is really strong you may be bending engine shafts and that's a bigger repair than the foamboard.
Something to consider.
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I'm about to post a file on YouMagine and Thingiverse for a ground-adjustable trim tab for the Storch; I have a little roll to stbd I want to fix :)
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I use both ABS and PLA alot, and I just use the hairspray method to get them to stick,Works great with pla, and somwhat for abs. I have tried the acetone and abs method, but i never had any luck with that. And for ABS I also keep the print chamber around 100 degrees F. What method do you use to keep ABS to keep from warping?
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Also if you don't have a 3d printer you can see if someone near you has one and use a service called 3dhubs at http://3dhubs.com and upload the stl and get a quote for a print.
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